Mastering Precision in M3 Threading on Circular Surfaces

Introduction Precision threading on circular surfaces presents unique challenges in modern manufacturing. Achieving a high level of accuracy for M3 through-holes with position requirements often requires more than standard techniques. Many workshops struggle with maintaining center alignment when the drill bit meets the curved surface, resulting in deviations or failures. In this article, we will […]

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Tips for Machining Stable Thin-Walled Aluminum Slots

When machining a 6.2mm x 105mm slot on a thin-walled aluminum tube with a wall thickness of 1.3mm, deformation occurred, leading to inconsistent groove widths along its length. The issue was resolved through a specific machining strategy on a mill-turn machine, which successfully produced stable and accurate grooves. Here’s an analysis of why this method

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Cold draw thin-walled and irregular shapped tube

Multi-Step Processing Requirements and Risks Due to the extremely thin wall thickness (0.020 inches) and complex shape of the aluminum extrusion tube, achieving the final dimensions typically requires: Incremental Reduction: The process must be completed in multiple steps, gradually approaching the final dimensions. Intermediate Annealing: This step is needed to release internal stresses and restore

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Surface Treatments for CNC Machined Aluminum Casting

Aluminum casting parts are widely used in various industries due to their lightweight properties and excellent strength-to-weight ratio. However, these parts often require additional surface treatments to protect against corrosion and enhance their appearance. In this article, we’ll explore several surface treatment options for aluminum casting parts that offer both corrosion protection and improved visual

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How Customers Can Benefit from Our Computer-Aided Manufacturing Services

In today’s competitive manufacturing landscape, precision, speed, and efficiency are crucial. Our Computer-Aided Manufacturing (CAM) services empower businesses to achieve these goals with consistency. Whether you’re looking for CNC machining services, custom-made metal parts, or tailored solutions for complex geometries, our CAM capabilities offer distinct advantages. This article explores how our services can benefit your production processes,

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The Importance of Material Selection in CNC Machining

CNC machining is a highly precise manufacturing process used across various industries. Whether it’s for producing parts, molds, or prototypes, selecting the right material is key to ensuring product quality, performance, and cost efficiency. So, how should materials be chosen in CNC machining? Which materials are suitable? This article will answer these common questions and

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Key Issues for CNC Machining on Aluminum Casting Parts

CNC machining of aluminum casting parts presents unique challenges that require careful consideration to ensure high-quality, precision components. Aluminum casting is widely used across industries like automotive, aerospace, and electronics due to its lightweight nature, excellent corrosion resistance, and thermal conductivity. However, the material’s inherent characteristics, combined with casting defects, can complicate machining processes. In

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Dimensional instability due to Release of material’s internal stress

Dimensional instability due to Release of material’s internal stress

Common methods to solve the problem of instability in workpieces due to the release of internal stresses in metal material in the CNC machining process: Pre-treat the material: Before machining, pre-treating the material, such as annealing or stress relieving treatment, can reduce: The internal stresses of the material, The possibility of deformation after machining. Select

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Four-Axis CNC Machining

Specialized Knowledge and Expertise in Four-Axis CNC Machining

In the CNC engraving process for this part, the fourth axis, combined with four-axis simultaneous motion, allows for enhanced movement beyond the traditional XYZ directions. This setup integrates an additional rotational axis  that enables the workpiece to rotate, providing greater flexibility and access to complex geometries. Key Features of This Machining Method: Enhanced Flexibility: The

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Breaking Barriers in Custom Manufacturing

Breaking Barriers in Custom Manufacturing: A Journey of Innovation

At Satimaco, we’re thrilled to share a glimpse into our world of custom manufacturing, where every project is a testament to innovation and precision. Today, we’re excited to shine a spotlight on a recent project that exemplifies our commitment to pushing the boundaries of what’s possible. Complex Surface Geometry Challenges: Our journey often takes us

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